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Viscosity-grade bitumen

Construction materials Reviewed 23 Oct 2026

What it is

Viscosity-graded bitumen classifies paving binder by its viscosity.

Diagram: Indiacon original, not to scale.

Where it is used

Hot-mix asphalt layers such as dense bituminous macadam and bituminous concrete, surface dressings, and as a base for emulsions and modified binders.

How it works

Bitumen is a thermoplastic binder: hot, it is fluid enough to coat aggregate; cooled, it becomes a stiff, adhesive glue that holds the mix together and seals it against water. Its stiffness changes with temperature, so a grade must be stiff enough not to rut in hot summers and flexible enough not to crack in cold weather.

Types

Materials

Petroleum bitumen.

Design basics

IS 73 grades paving bitumen by absolute viscosity at 60 degrees C, giving VG 10, VG 20, VG 30 and VG 40; the higher the number, the stiffer the binder. Softer grades suit cold regions and sprays; stiffer grades suit hot climates and heavy traffic. Grade selection follows the pavement design guidelines and climate. EN 12591 grades paving bitumen in Europe by penetration.

Installation and QA steps

  1. Check test certificates for each tanker
  2. Heat to the mixing temperature range without overheating, which ages the binder
  3. Mix with dry, hot aggregate at the plant
  4. Lay and compact while the mix is within the specified temperature window
  5. Test binder content and density
Common failures
  • Overheating that hardens the binder and causes early cracking
  • Bleeding from too much binder or too soft a grade
  • Stripping where water breaks the bond to aggregate
  • Rutting in hot weather with too soft a grade

Codes cited

Cited by number only. We do not reproduce code text, tables or figures.

Related

Generic description for education. We do not name, endorse or compare manufacturers or products.

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